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Basic Info.
Product Description
Corrosion Resistance Al2O3 Ceramic Mosaic Lining Mats for Ball Mill Liners
1. Detailed descriptionThe Ceramic tiles is a high-performance abrasion and impact resisting linings for high-impact, high-pressure applications in which ceramic tile may not have sufficient structural resistance, and high-performance rubber may not offer the required wear life. In extreme applications, the Cube liners can be installed in a matrix or abrasion resistant steel plate to provide structural support for the ceramic/rubber matrix and provide exceptional wear life where competing products cannot.
Used in heavy industry for years as a cost-effective, wear-resistant solution, these lightweight materials offer high durability, strength, and excellent abrasion and corrosion resistance. Alumina wear resistant compositions include:
l Alumina 92: most common wear product with great wear resistance
l Alumina 95: increased wear performance
l Alumina T95: premium alumina for best wear resistance
l Zirconium toughened alumina(ZTA): increased strength and impact resistance
2.Product features:
> High hardness
> Superior abrasion and impact resistance
> Corrosion and chemical resistance
> Light weight
> Easy installation by epoxy resin or bolt
> Improve your working environment-noise, vibration and safety
3. Product Specification:
- Square tile: 10x10x3~10mm, 17.5x17.5x3~15mm, 20x20x3~15mm, etc.
- Ceramic Plate: 100x100x6~50mm, 150x100x6~50mm, etc.
- Hexagonal tile: S12.5xT3~20mm, S23.5xT6-25mm
- Dimple tiles: 20x20x4-10+1(with 5 dimples), 20x30x5~15+1(with 18 dimples), 20x20x5-10mm( with 13 dimples)
- Ceramic Block: 40x40x40mm, 45x45x50mm,32x32x22mm, 38x38x38mm,etc.
- Ceramic Cylinder/rod: 6x6mm,15x15mm,20x20mm, 31x31mm,40x40mm, 45x50mm, 50x50mm etc.
5. Ceramic wear lining tiles for a variety of applications:
Processing equipment:
l Pharmaceutical clean rooms
l Food processing plants
l Grain handling
l Mineral processing
l Cement manufacturing
l Chemical processing
l Large Cyclones:
l Coal-fired power plants
l Steel Mills
l Asphalt Plants
l Petrochemical plants
l Pulp and paper mills
Category | HC90 | HC92 | HC95 | HCT95 | HC99 | HC-ZTA | ZrO2 |
Al2O3 | ≥90% | ≥92% | ≥95% | ≥ 95% | ≥ 99% | ≥75% | / |
ZrO2 | / | / | / | / | / | ≥21% | ≥95% |
Density | >3.50g/ cm3 | >3.60g/cm3 | >3.65g/cm3 | >3.70g/cm3 | >3.83g/cm3 | >4.10g/cm3 | >5.90g/cm3 |
HV 20 | ≥900 | ≥950 | ≥1000 | ≥1100 | ≥1200 | ≥1350 | ≥1100 |
Rock Hardness HRA | ≥80 | ≥82 | ≥85 | ≥88 | ≥90 | ≥90 | ≥88 |
Bending Strength MPa | ≥180 | ≥220 | ≥250 | ≥300 | ≥330 | ≥400 | ≥800 |
Compression strength MPa | ≥970 | ≥1050 | ≥1300 | ≥1600 | ≥1800 | ≥2000 | / |
Fracture Toughness KIc MPam 1/2 | ≥3.5 | ≥3.7 | ≥3.8 | ≥4.0 | ≥4.2 | ≥4.5 | ≥7.0 |
Wear Volume | ≤0.28 cm3 | ≤0.25cm3 | ≤0.20cm3 | ≤0.15cm3 | ≤0.10 cm3 | ≤0.05cm3 | ≤0.02cm3 |
Qimingxing offer quality wear and Ant- impact ceramics, in combination with our experienced and competent staff, ensure the increased efficiency and service life of all equipments and materials to which they are applied. - Established Ultrafine Energy Efficiency Technology Research Institute - Increase lifespan of wearable parts - New improved technology and products - Minimal downtime to minimize delays in production - Variety of wear combating options available as a one stop solution - Strong focus on product innovation supported by Chinese Academy of Sciences. - Customized application techniques to suite any wear problem
Ceramic Liner: plain ceramic liner, weldable ceramic liner, trapezoidal ceramic liner, ceramic cylinder, ceramic block, alumina wear liner, rubber backed ceramic panel, ceramic composite panel, mining wear liner and so on.
Ceramic Grinding Media: 92% alumina media, 95% alumina media, 99% alumina media, ZTA 370 grinding media, ZTA380 grinding media, ZTA 450 grinding media, ZTA 470 grinding media, silicate zirconia grinding media, yttria stablized zirconia grinding media, ceria stablized zirconia grinding media and so on.
FAQ
Q: What is your experience in your products?
A: We have 22 years experience in this industry line. We are professional manufacturer in this area.
Q: What is your MOQ?
A: The MOQ is different as per different products, for example, 1 Ton for ceramic ball.
Q: Can you accept small quantity sample order before production?
A: Yes, we can offer sample for your testing first.
Q: Can you provide free sample?
A: Yes, within 1kg.
Q: What is your production time?
A: We have large stock for standard products. Normally within 7-10days after receipt the deposit.
Q: What are your payment terms?
A: T/T, L/C, Western Union